100% Servo-Driven Intelligence: Every critical axis – from unwinding and forming to cutting, folding, and stacking – is powered by precision servo motors. Eliminate mechanical transmission lag and enjoy unparalleled synchronization for flawless product consistency.
Industry-Leading Speeds: Achieve sustained production rates of up to 1200 diapers per minute (adjustable based on size/complexity), maximizing your output and ROI.
Ultra-Flexible Changeovers: Switch between diaper sizes, styles (tape-on, pant-type), and materials in minutes, not hours. Intuitive HMI recipes store settings for instant recall, minimizing downtime.
Pinpoint Accuracy & Quality: Servo control ensures micron-level precision in core forming, adhesive application, elastic placement, cutting, and folding, guaranteeing premium product quality batch after batch.
Significant Material Savings: Intelligent servo regulation optimizes material usage (topsheet, backsheet, SAP, elastics, tapes), drastically reducing waste and boosting your bottom line.
Reduced Maintenance & Downtime: Fewer mechanical components and wear parts compared to traditional machines translate to lower maintenance costs and higher overall equipment effectiveness (OEE).
Seamless Integration: Ready for Industry 4.0 with integrated data acquisition (OEE, output, waste tracking), remote monitoring capabilities, and compatibility with factory automation systems.
Core Formation: Fluff pulp is fiberized and mixed with SAP to form the highly absorbent core.
Lamination: The core is wrapped and combined with the top sheet and back sheet materials.
Elastic Attachment: Leg elastics and waistbands are applied. Advanced machines use ultrasonic bonding for a glue-free, soft waistband.
Shape Cutting & Sealing: The continuous web of material is die-cut into the final pants shape and the sides are sealed to form the pull-up design.
Folding & Packaging: The finished pull-ups are folded, stacked, counted, and automatically packaged.
