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100% Servo-Driven Intelligence: Every critical axis – from unwinding and forming to cutting, folding, and stacking – is powered by precision servo motors. Eliminate mechanical transmission lag and enjoy unparalleled synchronization for flawless product consistency. Industry-Leading Speeds: Achieve sustained production rates of up to 1200 diapers per minute (adjustable based on size/complexity), maximizing your output and ROI. Ultra-Flexible Changeovers: Switch between diaper sizes, styles (tape-on, pant-type), and materials in minutes, not hours. Intuitive HMI recipes store settings for instant recall, minimizing downtime. Pinpoint Accuracy & Quality: Servo control ensures micron-level precision in core forming, adhesive application, elastic placement, cutting, and folding, guaranteeing premium product quality batch after batch. Significant Material Savings: Intelligent servo regulation optimizes material usage (topsheet, backsheet, SAP, elastics, tapes), drastically reducing waste and boosting your bottom line. Reduced Maintenance & Downtime: Fewer mechanical components and wear parts compared to traditional machines translate to lower maintenance costs and higher overall equipment effectiveness (OEE). Seamless Integration: Ready for Industry 4.0 with integrated data acquisition (OEE, output, waste tracking), remote monitoring capabilities, and compatibility with factory automation systems.

Core Formation: Fluff pulp is fiberized and mixed with SAP to form the highly absorbent core.   Lamination: The core is wrapped and combined with the top sheet and back sheet materials.   Elastic Attachment: Leg elastics and waistbands are applied. Advanced machines use ultrasonic bonding for a glue-free, soft waistband.   Shape Cutting & Sealing: The continuous web of material is die-cut into the final pants shape and the sides are sealed to form the pull-up design.   Folding & Packaging: The finished pull-ups are folded, stacked, counted, and automatically packaged.

Core Formation: Fluff pulp is fiberized and mixed with SAP to form the highly absorbent core.   Lamination: The core is wrapped and combined with the top sheet and back sheet materials.   Elastic Attachment: Leg elastics and waistbands are applied. Advanced machines use ultrasonic bonding for a glue-free, soft waistband.   Shape Cutting & Sealing: The continuous web of material is die-cut into the final pants shape and the sides are sealed to form the pull-up design.   Folding & Packaging: The finished pull-ups are folded, stacked, counted, and automatically packaged.

Material Feeding: All raw materials are fed into the machine from their unwinding stands.   Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.   Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.   Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.   Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.   Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.   Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.   Collection: The packaged napkins are conveyed out for cartoning and palletizing.

Material Feeding: All raw materials are fed into the machine from their unwinding stands.   Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.   Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.   Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.   Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.   Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.   Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.   Collection: The packaged napkins are conveyed out for cartoning and palletizing.

Material Feeding: All raw materials are fed into the machine from their unwinding stands.   Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.   Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.   Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.   Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.   Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.   Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.   Collection: The packaged napkins are conveyed out for cartoning and palletizing.

Automation Level: Full servo machines offer higher precision, speed, and easier operation.       Production Goals: Match the machine's speed and efficiency to your output targets. Note that the qualified product rate for these machines is typically around 97%.       Total Cost: Besides the machine price, remember to factor in ongoing costs for raw materials, maintenance, energy (these machines can use 340-400KW of power), and labor.       Finding a Supplier: You can contact the suppliers listed above directly. It's also advisable to attend industry trade shows or seek referrals to find reliable partners who offer good after-sales service and technical support.

Pre-made Bag Packers (Euro-style): These machines use pre-formed plastic bags. The stack is inserted into the bag, often with an "insertion angle," and then sealed. They are known for producing a high-quality finished look. Fully Integrated Stacking & Bagging Lines: The most advanced systems combine the stacking and bagging processes into a single, continuous machine. This "two-in-one" design saves floor space and is designed for maximum efficiency at high speeds.

Pre-made Bag Packers (Euro-style): These machines use pre-formed plastic bags. The stack is inserted into the bag, often with an "insertion angle," and then sealed. They are known for producing a high-quality finished look.   Pillow Pack / Flow Wrap Machines: This type uses a roll of film to form a bag around the product. The film is wrapped around the diaper stack, and the ends are sealed, creating a distinctive "pillow" shape. This method is common for single-piece trial packs or smaller packages.   Fully Integrated Stacking & Bagging Lines: The most advanced systems combine the stacking and bagging processes into a single, continuous machine. This "two-in-one" design saves floor space and is designed for maximum efficiency at high speeds.

Fluff & SAP Pad Machine: Produces pads with a highly absorbent core of fluff pulp and Super Absorbent Polymer (SAP). This is the most common type for medium to high-absorbency pads.   Air-laid Pad Machine: Uses an air-laid material as the core, which is very soft and highly absorbent. Often used for premium products.   Simple Backing Sheet Machine: For very low-absorbency pads that may only have a non-woven top sheet and a PE back sheet.

Automation Level: Full servo machines offer higher precision, speed, and easier operation.   Production Goals: Match the machine's speed and efficiency to your output targets. Note that the qualified product rate for these machines is typically around 97%.   Total Cost: Besides the machine price, remember to factor in ongoing costs for raw materials, maintenance, energy (these machines can use 340-400KW of power), and labor.   Finding a Supplier: You can contact the suppliers listed above directly. It's also advisable to attend industry trade shows or seek referrals to find reliable partners who offer good after-sales service and technical support.