100% Servo-Driven Intelligence: Every critical axis – from unwinding and forming to cutting, folding, and stacking – is powered by precision servo motors. Eliminate mechanical transmission lag and enjoy unparalleled synchronization for flawless product consistency.
Industry-Leading Speeds: Achieve sustained production rates of up to 1200 diapers per minute (adjustable based on size/complexity), maximizing your output and ROI.
Ultra-Flexible Changeovers: Switch between diaper sizes, styles (tape-on, pant-type), and materials in minutes, not hours. Intuitive HMI recipes store settings for instant recall, minimizing downtime.
Pinpoint Accuracy & Quality: Servo control ensures micron-level precision in core forming, adhesive application, elastic placement, cutting, and folding, guaranteeing premium product quality batch after batch.
Significant Material Savings: Intelligent servo regulation optimizes material usage (topsheet, backsheet, SAP, elastics, tapes), drastically reducing waste and boosting your bottom line.
Reduced Maintenance & Downtime: Fewer mechanical components and wear parts compared to traditional machines translate to lower maintenance costs and higher overall equipment effectiveness (OEE).
Seamless Integration: Ready for Industry 4.0 with integrated data acquisition (OEE, output, waste tracking), remote monitoring capabilities, and compatibility with factory automation systems.
Core Formation: Fluff pulp is fiberized and mixed with SAP to form the highly absorbent core.
Lamination: The core is wrapped and combined with the top sheet and back sheet materials.
Elastic Attachment: Leg elastics and waistbands are applied. Advanced machines use ultrasonic bonding for a glue-free, soft waistband.
Shape Cutting & Sealing: The continuous web of material is die-cut into the final pants shape and the sides are sealed to form the pull-up design.
Folding & Packaging: The finished pull-ups are folded, stacked, counted, and automatically packaged.
Core Formation: Fluff pulp is fiberized and mixed with SAP to form the highly absorbent core.
Lamination: The core is wrapped and combined with the top sheet and back sheet materials.
Elastic Attachment: Leg elastics and waistbands are applied. Advanced machines use ultrasonic bonding for a glue-free, soft waistband.
Shape Cutting & Sealing: The continuous web of material is die-cut into the final pants shape and the sides are sealed to form the pull-up design.
Folding & Packaging: The finished pull-ups are folded, stacked, counted, and automatically packaged.
Material Feeding: All raw materials are fed into the machine from their unwinding stands.
Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.
Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.
Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.
Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.
Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.
Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.
Collection: The packaged napkins are conveyed out for cartoning and palletizing.
1. The wood pulp material is processed using a vertical wood pulp frame.
2. The crusher is equipped with a 450kg saw blade type, which can crush untreated pulp, semi-treated pulp and fully treated pulp.
3. The wood pulp feed is controlled by servo technology, which enables it to automatically adjust the weight according to the changes in the speed of the main machine. The parameters can be adjusted on the touch screen. There is a wood pulp shortage alarm at the wood pulp feed inlet, as well as a stop function for the machine in case of a breakage.
4. The forming chamber adopts a layered cotton-packing method, which effectively reduces the clogging of the mesh holes of the mold wheels and speeds up the flow rate of the fluid.
1.It's used for auto bagging and sealing of baby diaper, sanitary napkin, soft cotton tissuemake upremover wipe, period panties, baby pull up pant.
2.It adopts inovance PLC program control, with accurate positioning and high precision.
3.It's full automatic, easy to operate. it's equipped with an automatic waste suction device.
4.High speed and can be connected to the two-way exit of the stacker.
5.One-key automatically adjust parameters of channel width, fork angle, and bag opening.
Baby diaper machine features:
Quick size changing
Modular design
Exclusive core forming system
Zero waste side tapes
Automatic splicing system of materials
Easy to operate
Pre-made Bag Packers (Euro-style): These machines use pre-formed plastic bags. The stack is inserted into the bag, often with an "insertion angle," and then sealed. They are known for producing a high-quality finished look.
Pillow Pack / Flow Wrap Machines: This type uses a roll of film to form a bag around the product. The film is wrapped around the diaper stack, and the ends are sealed, creating a distinctive "pillow" shape. This method is common for single-piece trial packs or smaller packages.
Fully Integrated Stacking & Bagging Lines: The most advanced systems combine the stacking and bagging processes into a single, continuous machine. This "two-in-one" design saves floor space and is designed for maximum efficiency at high speeds.
Pre-made Bag Packers (Euro-style): These machines use pre-formed plastic bags. The stack is inserted into the bag, often with an "insertion angle," and then sealed. They are known for producing a high-quality finished look.
Fully Integrated Stacking & Bagging Lines: The most advanced systems combine the stacking and bagging processes into a single, continuous machine. This "two-in-one" design saves floor space and is designed for maximum efficiency at high speeds.
Material Feeding: All raw materials are fed into the machine from their unwinding stands.
Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.
Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.
Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.
Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.
Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.
Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.
Collection: The packaged napkins are conveyed out for cartoning and palletizing.
Automation Level: Full servo machines offer higher precision, speed, and easier operation.
Production Goals: Match the machine's speed and efficiency to your output targets. Note that the qualified product rate for these machines is typically around 97%.
Total Cost: Besides the machine price, remember to factor in ongoing costs for raw materials, maintenance, energy (these machines can use 340-400KW of power), and labor.
Finding a Supplier: You can contact the suppliers listed above directly. It's also advisable to attend industry trade shows or seek referrals to find reliable partners who offer good after-sales service and technical support.
Automation Level: Full servo machines offer higher precision, speed, and easier operation.
Production Goals: Match the machine's speed and efficiency to your output targets. Note that the qualified product rate for these machines is typically around 97%.
Total Cost: Besides the machine price, remember to factor in ongoing costs for raw materials, maintenance, energy (these machines can use 340-400KW of power), and labor.
Finding a Supplier: You can contact the suppliers listed above directly. It's also advisable to attend industry trade shows or seek referrals to find reliable partners who offer good after-sales service and technical support.