Core Formation: Fluff pulp is fiberized and mixed with SAP to form the highly absorbent core.
Lamination: The core is wrapped and combined with the top sheet and back sheet materials.
Elastic Attachment: Leg elastics and waistbands are applied. Advanced machines use ultrasonic bonding for a glue-free, soft waistband.
Shape Cutting & Sealing: The continuous web of material is die-cut into the final pants shape and the sides are sealed to form the pull-up design.
Folding & Packaging: The finished pull-ups are folded, stacked, counted, and automatically packaged.
