Fluff & SAP Pad Machine: Produces pads with a highly absorbent core of fluff pulp and Super Absorbent Polymer (SAP). This is the most common type for medium to high-absorbency pads.
Air-laid Pad Machine: Uses an air-laid material as the core, which is very soft and highly absorbent. Often used for premium products.
Simple Backing Sheet Machine: For very low-absorbency pads that may only have a non-woven top sheet and a PE back sheet.
Material Feeding: All raw materials are fed into the machine from their unwinding stands.
Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.
Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.
Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.
Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.
Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.
Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.
Collection: The packaged napkins are conveyed out for cartoning and palletizing.
