Material Feeding: All raw materials are fed into the machine from their unwinding stands.
Core Formation: Fluff pulp is fiberized and mixed with SAP, then formed into a precise, shaped core on the moving back sheet.
Lamination: The top sheet is laid over the core. For wing pads, the wing material is attached at this stage.
Embossing & Adhesive Application: The top sheet is embossed, while the bottom receives adhesive and the release paper.
Die-Cutting: The continuous web is punched by a die to create the final, contoured shape of each napkin.
Folding & Counting: The individual napkins are folded, and a precise number are counted into a stack.
Packaging: The stack is automatically wrapped and sealed in its final consumer packaging.
Collection: The packaged napkins are conveyed out for cartoning and palletizing.
Pre-made Bag Packers (Euro-style): These machines use pre-formed plastic bags. The stack is inserted into the bag, often with an "insertion angle," and then sealed. They are known for producing a high-quality finished look.
Fully Integrated Stacking & Bagging Lines: The most advanced systems combine the stacking and bagging processes into a single, continuous machine. This "two-in-one" design saves floor space and is designed for maximum efficiency at high speeds.
